VW Golf Mk7 manualsGolf Mk7 / manual

Volkswagen Golf Mk7 Service & Repair Manual: Assembly overview - fuel tank, vehicles with fuel tank leak detection

This assembly overview covers the leak-detection-equipped Volkswagen Golf Mk7 fuel tank: the same audibly-engaging cap and earth connection, plus the fuel supply line clipped into place.

Assembly overview - fuel tank, vehicles with fuel tank leak detection

1 -  Cap
Screw in until engages audibly
Secured to tank flap unit by means of retaining strap.
2 -  Earth connection
For fuel filler neck
3 -  Bolt
Renew after removing
8 Nm + 90°
4 -  Fuel supply line
Clipped onto fuel tank
Do not kink
To pull off, press release button on connection.
Plug-in connectors must engage »audibly« when joined.
Ensure plug-in connector is secured properly by pulling it.
Disconnect plug-in connectors → Chapter
5 -  Locking ring
110 Nm
6 -  Seal
Renew.
Install dry.
7 -  Fuel delivery unit
Assembly overview → Chapter.
Removing and installing → Chapter.
With fuel gauge sender -G-.
Removing and installing fuel gauge sender -G- → Chapter.
With fuel system pressurisation pump -G6-.
Checking fuel system pressurisation pump -G6- → Chapter.
8 -  Fuel tank
Removing and installing → Chapter.
9 -  Bolt
Renew after removing
20 Nm + 90°
10 -  Heat shield
For fuel tank
11 -  Panel nut
For heat shield.
12 -  Bolt
Renew after removing
20 Nm + 90°
13 -  Securing strap
Ensure proper seating.
Mark direction of travel when removing.
14 -  Breather line
To activated charcoal filter solenoid valve 1 -N80-
15 -  Bracket
For control unit for fuel tank leak detection -J909-.
16 -  Connecting cable
For control unit for fuel tank leak detection -J909-.
17 -  Control unit for fuel tank leak detection -J909-
18 -  Protective plate
19 -  Rivets
For securing protective plate

    Questions & answers

    Assembly overview - fuel tank, vehicles with fuel tank leak detection — Volkswagen Golf Mk7

    What extra components does the Golf Mk7 fuel tank with leak detection have?
    A leak detection control unit -J909-, tank pressure sensor -G400- and modified breather system.
    Assembly overview - fuel tank, vehicles with front-wheel drive and torsion beam rear suspension
    1 -  Cap Screw in until engages audibly Secured to tank flap unit by means of retaining strap. 2 -  Earth connecti ...

    Assembly overview - fuel tank, vehicles with four-wheel drive
    1 -  Breather line To activated charcoal filter Do not kink Clipped onto fuel tank To pull off, press rele ...

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