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Volkswagen Golf Mk7 Service & Repair Manual: Assembly overview - high-pressure pump

This assembly overview covers the Volkswagen Golf Mk7 high-pressure pump: the roller tappet (lubricate lightly with clean engine oil on installation), an always-renewed O-ring, and the pump's integral fuel pressure regulating valve.

Assembly overview - high-pressure pump

1 -  Roller tappet
When installing lubricate lightly with clean engine oil
2 -  O-ring
Renew
When installing lubricate lightly with clean engine oil
3 -  High-pressure pump
With fuel pressure regulating valve -N276-.
Do not dismantle
Removing and installing → Chapter
4 -  High-pressure pipe
The fuel system is under high pressure.Risk of injury due to fuel which may spurt out.Release high pressure.
→ Chapter
Removing and installing → Chapter
Check for damage before re-installing.
Do not alter shape
Unions must not show any signs of damage
Lubricate thread of union nuts with clean engine oil
25 Nm
5 -  Bolt
Renew
Specified torque and tightening sequence → Fig.
6 -  Hose clip
7 -  Fuel supply line
8 -  Electrical connector

 
     
High-pressure pump - specified torque and sequence
To prevent flange of high-pressure pump from being deformed during installation, install high-pressure pump as follows:
–  Tighten bolts in stages as follows:
 

Assembly overview - high-pressure pump

Stage Bolts Specified torque/ additional specified angle
1 -3- Screw in to contact by hand
2 -3- Tighten one turn alternately until flange of high-pressure pump makes contact with camshaft housing
3 -3- 20 Nm
4 -3- Turn 90° further

    Questions & answers

    Assembly overview - high-pressure pump — Volkswagen Golf Mk7

    What does the Golf Mk7 1.4 TSI high-pressure pump assembly show?
    Pump, mounting bolts, drive cam on camshaft, fuel feed and high-pressure pipe connections.
    High-pressure pump
    ...

    Removing and installing high-pressure pump
    Removing Engine cold The fuel system is under high pressure.Risk of injury due to fuel which may spurt out.Release high pressure. ...