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Volkswagen Golf Mk7 Service & Repair Manual: Aligning exhaust system free of tension

Note: the Volkswagen Golf Mk7 exhaust system must be aligned cold — this page gives the procedure: loosen the front clamp bolts, then push the system forward until preload is released.

Procedure
The exhaust system must be aligned when cold.
  Note
The -arrow- points forwards.
   
–  Loosen bolt connections for front clamp -arrow-.
 

Aligning exhaust system free of tension

–  Push exhaust system towards front of vehicle until preloading at mounting for exhaust pipe -a- = 5 mm.
–  Fit front clamp → Fig..
 

Aligning exhaust system free of tension

Align end exhaust pipes
–  Align rear silencer so that there is an equal distance -a- and -b- between bumper cut-out and tailpipe.
Vehicles with one tailpipe
–  Align rear silencer so that there is an even distance between bumper cut-out and tailpipes.
All vehicles
–  Unfasten rear silencer mounting to align tailpipes.
Specified torques
→ Chapter „Assembly overview - emission control“
→ Chapter „Assembly overview - silencers“
 

Aligning exhaust system free of tension

    Questions & answers

    Aligning exhaust system free of tension — Volkswagen Golf Mk7

    How do I align the Golf Mk7 1.4 TSI exhaust tension-free?
    Loosen all clamps, let the system hang on its rubbers, then tighten clamps from front to rear. Check clearance to body and suspension.
    Vehicles with multilink suspension
    The connecting pipe can be cut through at the cutting point in order to renew the centre and rear silencers separately. Cutting point is marked ...

    Checking exhaust system for leaks
    Procedure –  Start engine and run at idling speed. –  Seal end exhaust pipes with cloths or plugs, for exa ...